7 LITTLE CHANGES THAT WILL MAKE A BIG DIFFERENCE WITH YOUR AUDI G28

7 Little Changes That Will Make A Big Difference With Your Audi G28

7 Little Changes That Will Make A Big Difference With Your Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician shows how to replace the G28 Engine Speed Sensor. This sensor is situated on the outside of the transmission just above the flywheel gear. It sends a signal to the ECU via an uncolored wire (T55/49) and then to the tachometer within the instrument cluster.

1. Engine Speed Sensor

It is located on the outside of the transmission just above the flywheel ring gear the G28 Engine Speed Sensor sends signals to ECU pin T55/49 via an uncolored wire. The ECU then uses this information to control the flow of fuel, timig and boost. It also sends an indicator to the G5 Tachometer in instrument cluster.

The sensor is used as a reference point to connect with the G40 Camshaft Position Sensor. The ecu must be aware of when the crankshaft has reached TDC and also where the camshaft lies so that it can activate the spark and injectors.

If this sensor fails when it fails, the ECU will display a P00160 error message. This indicates that the Crank Shaft is out of line with the Intake Camshaft. It could also indicate an issue with the chain or a jumped chain link in the upper chain. However, the code won't appear on its own without additional information from other sensors (G4 and G40).

Testing is a bit challenging as there are two different connector pins, and they perform different functions but the most effective method to test it is to measure resistance between the sensor and the ECU. It should read about 1000 ohms if the sensor is operating at its maximum. If you're experiencing issues with this component, look for evidence of coolant or oil in the connector bay.

2. Injectors

Yesterday, while accelerating at full speed from the highway paytoll i had massive power loss as if the engine was running out of gas or the injectors are not firing at all. Today, i pulled out the spark plugs. Three were drenched in gazoline, the fourth was dry. I placed a tissue over each injector hole, and when i start the engine without sparks, the ones with gazoline jump out. The 4th one remains closed. I tried to test the ground connections of ECU pins 14,30, and 48/55. I got zero ohm. So i assume the problem is elsewhere.

I also tried to reset the PID but with no luck. The car will start when the G28 is unplugged, and it runs fine with the G28 plugged in. However the intermittent misfire issue continues to occur at higher RPM. The coolant sensor (G62), even if it is not plugged in, shows temperatures of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars but the actual pressure is 0.

I'm not sure what read more to do, i feel i have pretty much eliminated everything else. I'm worried that i might have missed something. If anyone has suggestions, please let me know! TIA!

3. Fuel Pump

The fuel pump of the g28 receives a signal from the RPM sensor. The GM-style transmitter is similar to the G4 sender and both work on the 80,100,200, UrS, and RS2 vehicles. You can easily find a spare in a wrecking shop or a parts store. It is simple to test them - just put your DMM into resistance mode and measure the distance between pins 1 and 2 (with the bump at the connector end facing upwards). They must be infinite Ohms.

4. ECU

The ECU of our 20vt turbo (3B AAN ABY ADU) engines needs to know the position and speed of the crankshaft in order to make a decision about fuel injector timing, etc. It utilizes a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If either of these go wrong, you will receive codes on the diagnostic scanner that can lead to engine shutdown.

A damaged G28 sensor can cause an inaccurate speed counter for the gearbox, a gearbox that shifts more quickly than normal, and/or an unfire when in gear. If you experience any of these problems, it is likely your sensor is deteriorating and requires replacement. The good news is that they are quite affordable and easily accessible particularly if you're looking at the Bosch model, like ours. You can also choose the GM version of this part is also a great option.

5. Tachometer

A malfunctioning engine sensor can cause a number of problems in your car. It is an important part get more info of the transmission in your Audi since it sends information to the ECU about how fast or slowly the engine is spinning. This sensor can cause the transmission to fail and other components in the car to be affected.

The G5 engine speed sensor is situated on the outside of the transmission read more just above the flywheel ring gear. It transmits a signal to the ECU at pin T55/49, via a grey wire. The ECU then uses and processes this signal to regulate fuel, timig and boost as well as sends it on to the G5 tachometer inside the instrument cluster. You can test for sensor failure by examining the continuity of the sensor to the tachometer. You can also examine the continuity between pins here T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 and pin T26a/12. You should see around 1000 ohms of resistance between those points. This is a typical part that is found across the Audi 80, 100, 200, UrS and RS2 range from 1985 MC get more info to the 1997 UrS AAN and 1995 RS2 ADU. Good ones might be availble in wrecking yards.

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